Sausage-Making
 
"Where did you buy this?", my friends ask when tasting the different types of sausage I've made.  It's nice to say that I made it myself.  I'm relatively new at this, but I've found it's easy to make sausage at home.  I've not included fermented sausages here since they can be complicated and even dangerous.  Meat can be bought already ground or you can grind your own with any number of meat grinders on the market.  However, you will need a sausage stuffer with various sizes of tubes along with a supply of casings.  For those new, a bit reluctant to try this or without a stuffer, check out the recipes in the cold cuts section.
 
Basic Sausage-Making (Getting Started)
 
Recipes
Country-Style Bologna
Genuine Texas Hotlinks (By Jeff "Bigwheel" Wheeler)
Keilbasa
My Basic Smoked Sausage (A Good Place to Start)
Pork Chorizo
Venison Bratwurst
 
Helpful Links
First Time Sausage-Making Experience (Good Source of Info)
Home Cooking (Informative Site with History, Instructions and Recipes for Sausage)
International Natural Sausage Casing Association (Facts about Sausage Casings)
Sausage-Making Site (Good Advice and Recipes)
SausageMania (Info-Packed Site from Alaska)
Spice Traders (Source for Sausage Casings, Info and Equipment)
The Sausage Maker (Hardware, Supplies and Recipes)
 

Basic Sausage-Making
 

My Kitchen-Aid Artisan Mixer with Grinder and Stuffing Attachments (NOTE: Not for poolside use!)
 
Many sausage-making enthusiasts are turning to the Kitchen-Aid brand grinding and stuffing attachments for their heavy mixers.  I use a footswitch from my darkroom to control my mixer when making sausage.  However, the feed hopper is a bit small to me, and I prefer using my hand-cranked grinder and stuffer when making over three pounds of sausage at a time.  Antique shops are often a good source for old meat grinders and sausage stuffers, but make sure it's a brand where you can still get parts.  These are also available new at several suppliers.
 
A decent meat grinder with stuffer attachments can be found for less than $50.  I bought the one shown above on eBay for $32 brand new.
 
Spices
 
Soon your kitchen spice cabinet will be full!  Spices used for sausage-making include various peppers, salt, sage, thyme, fennel, paprika, mustard seed, basil, oregano, mace, nutmeg, garlic, onion, coriander, marjoram, cumin, ginger and lots more.  Not all are used in every sausage recipe, thank goodness!  However, many of these can be grown right on the window sill of your kitchen.  One thing to remember is that the spices take a bit of time to get blended and cured into the meat.  Setting the mixture in the refrigerator overnight after mixing will do the trick.  Also, spices tend to lose their flavor over time just sitting on the shelf.
 
Casings
 
In a perfect world, this wouldn't be a problem.  Several food stores carry them, especially the organic or whole earth-type stores.  Also, it's a good idea to make friends with a butcher in your area because he/she has the casings you need and may sell or give them to you.

For breakfast links, sheep casings are small and ideal if a casing is desired.  For smoked or German-type sausage, small hog casings are perfect and available.  You have to experiment around a bit.  The web pages on here contain sources for casings if you can't find any locally.  I buy mine at Central Market in Fort Worth.  For breakfast links, no casings are needed at all.  Casings come stored in salt and will last a long time in the fridge.
 
Mixing
 
Besides deer or hog butchering, this is the gross part.  If you're making sausage with a group of friends, they'll put you here hand-mixing the meat with the spices.  Low person on the pole, my friend!

But this is a very important part of the process: without proper mixing, the sausage will not be uniform in taste, texture or anything else.  Spend the proper time to mix the meat with the spices (with clean hands).  I will usually let the mixture set in the refrigerator overnight to let the seasonings blend before stuffing into the casings.  For a taste test, fry a patty or two in a pan the next morning and remix if necessary.
 
Stuffing
 
Follow directions on the casing package if available.  If not, soak the casings in warm water for 1-2 hours.  For tying links, use cotton twine or twisted casings (never nylon or anything artificial).
 
 
Casing on tube - ready to tie & stuff
 
First Sausage Being Stuffed
 
First Sausage Unlinked - About 4 LB
The photos above pretty much illustrate the process of sausage-stuffing.  Once soaked, the casing is slipped onto the tube by lubricating the tube with shortening first.  Tie the end of the casing and begin stuffing.  If air pockets form, poke the casing with a straight pin and let the air out.  Do not overstuff.  Once finished, tie the rear end of the casing.  Very carefully, twist the meat inside into links and tie.

The nice sausages you saw being made fired up on the grill, My Basic Smoked Sausage.
 
Back to Top
       

Country-Style Bologna
Michigan State University Extension Service

17 lb. lean meat
3 lb. pork fat
1 quart cold water
3/4 cup + 2 tablespoons salt
4 1/4 cups nonfat dried milk
3 tablespoons sugar
2 tablespoons cure dissolved in 1 lb. cold water
8 teaspoons ground coriander seed
5 tablespoons ground white pepper

Grind lean meat and pork fat through a 1/2-inch plate, season, mix and regrind through a 1/8-inch plate. Mix 6 minutes and stuff into fibrous or natural casings. Hang the sausage in a 185 degrees Fahrenheit smokehouse until the internal temperature reaches 152 degrees Fahrenheit. Remove sausage from smokehouse and immediately place it in cold water until the internal sausage temperature is 90 to 100 degrees Fahrenheit. Hang the sausage at room temperature for about 1 hour before refrigeration.
 
Back to Sausage
 

Venison Bratwurst
From Gail's Recipe Swap Archive

This is an excellent recipe for almost any game animal which you want to turn into sausage.  I use 1/2 venison and 1/2 pork.  I also have an old fashioned sausage stuffer, but this tastes just as good when made into patties.

Bratwurst Recipe - use ten lbs. meat
-------------------------------------
1     Pint whole milk
3     eggs, beaten

1     TBS pepper
4     TBS salt
1     TBS mace
1     TBS nutmeg
1-1/2 tsp ginger
1-1/2 tsp garlic juice
      (or 2-4 cloves garlic smashed
       and mixed w/ milk & eggs)

I mix all the wet ingredients in one bowl, all the dry ingredients in another and begin slowly hand mixing with meat. You'll freeze the hell out of your hands, but its worth it.  Everybody raves about these brats, and I've slowly become the game processing center for the neighborhood.
(I also make regular sausage, Italian sausage, summer sausage, and several other types... but this one is my favorite.)
 
Back to Sausage
 

Pork Chorizo
By Jim
 
2 pounds ground pork
2 teaspoons salt
4 tablespoons chili powder
1/4 teaspoon ground cloves
2 tablespoons paprika
2 cloves garlic, crushed
1 teaspoon dried oregano
3 1/2 tablespoons cider vinegar
     
Mix ground pork, salt, chili powder, ground cloves, paprika, garlic, oregano and vinegar together thoroughly. Store in air-tight container in refrigerator for 4 days before using to let spices blend together.

Back to Sausage
 

Keilbasa
By Sara
 
1 pound ground pork
8 ounces lean ground beef
2 teaspoons minced garlic
1 teaspoon freshly ground black pepper
1 tablespoon salt
1 tablespoon brown sugar
1/2 teaspoon ground allspice
1 teaspoon fresh marjoram
1/2 teaspoon liquid smoke flavoring
12 sausage casings
 
In a large bowl, combine pork, beef and garlic. In a separate bowl, stir together black pepper, salt, brown sugar, ground allspice, marjoram and liquid smoke. Combine mixtures and knead with hands to combine.
 
Fill casings with meat mixture and refrigerate overnight. Boil or grill before serving.

Back to Sausage
 

My Basic Mild Smoked Sausage

This is what I've been making this year.  Six pounds of ground pork (available at Sam's or Costo) can be substituted for the 6 lb of meat or you can substitute ground beef for the venison.  I often use those tubes of ground beef found at the grocery stores.  To me and my fine team of samplers, it's just about right!  It's not too spicy or hot; however, I will double the amounts of pepper for a hotter sausage.  For "True Texans" who apparently have no taste buds left, you can add 1/3 cup of finely-chopped jalapeno peppers.

5 lb Ground Lean Venison or Cheap Ground Beef (Tubes)
1 lb Ground Pork Fat or Bacon (Optional)
3 tb Salt
1 tb Black pepper
1 ts Red or Cayenne pepper
1 ts White pepper
1 ts Thyme
1 ts Mustard seed
1 ts Paprika
1/2 ts Sage
1/4 ts Fennel
1/4 ts Marjoram
2 ts Garlic powder
Sausage casings

After mixing and sitting covered in fridge overnight, fry a patty or two for taste.  Stuff into casings.  Freeze, smoke, barbecue or grill.
 

Genuine Texas Hotlinks
By Jeff "Bigwheel" Wheeler
 
Bigwheel's Genuine Texas Hotlinks
 
6-7 lbs. Boston Butt
1 bottle beer
2 T. coarse ground black pepper
2 T. crushed red pepper
2 T. Cayenne
2 T. Hungarian Paprika
2 T. Morton's Tender Quick
1 T. Kosher Salt
1 T. Whole Mustard Seeds
1/4 cup minced fresh garlic
1 T. granulated garlic
1 T. MSG
1 t. ground bay leaves
1 t. whole anise seeds
1 t. coriander
1 t. ground thyme
 
Mix all the spices, cure, and garlic into the beer and place in refrigerator
while you cut up the meat to fit in the grinder. Pour the spiced water over
the meat and mix well. Run meat and spice mixture through the fine plate and
mix again. Stuff into medium hog casings. Smoke or slow grill till they are
done. Wrap in a piece of bread and slap on the mustard heavy. Bob Wills
music and Lone Star Beer on the side.
 
Back to Sausage